Editing
Double-shot moulding
(section)
From Deskthority Wiki
Jump to navigation
Jump to search
Warning:
You are not logged in. Your IP address will be publicly visible if you make any edits. If you
log in
or
create an account
, your edits will be attributed to your username, along with other benefits.
Anti-spam check. Do
not
fill this in!
==Production== As the name suggests, double-shot moulding is a two-step process. In the first step, the legend or graphics to be placed on the keycap, are moulded in plastic<ref>Deskthority β [http://deskthority.net/photos-videos-f8/visited-signature-plastics-for-real-t4216.html Visited Signature Plastics for real]</ref>. The plastic insert, resulting from the first step, is then placed into another mould, and plastic is inserted under heat to combine both moulds to a single piece keycap. The technicalities of this process vary quite distinctly between manufacturers. In many cases, the process leads to a striped pattern within the keycap formed from the two different coloured plastics. This striped pattern remains even when keycaps are manufactured for engraving or other marking processes, as is clearly visible with [[Devlin Q series]] keycaps. Other manufacturers use a wholly or near-wholly solid first shot, that gives keycaps a "nested" or "stacked" appearance when viewed from below. Regardless of the specifics, double-shot keycaps can be identified by observing the underside where both colours are visible. [[File:Double-shot moulding.jpg|640px|centre]] Despite the name, the moulding process is not restricted to two colours: triple and quadruple<ref>Deskthority β [https://deskthority.net/keyboards-f2/quad-shot-keycaps-t7759.html Quad-shot keycaps?]</ref> shot keycaps exist, where two or three different legend colours are present on a single keycap. The use of more than three colours is however quite rare. More commonly, where multiple legend colours are required, the additional colours are provided using pad printing (dye sublimation would be unsuitable with the ABS material used in double-shot moulding). This is especially true where the extra text is printed on the front of the keycap, such as with [[NeXT]] keyboards. ===Materials=== The majority of double-shot keycaps are made entirely from [[ABS]] plastic. Despite their greater wear resistance, [[Signature Plastics]] have confirmed that the majority of [[Comptec]] keycaps were nonetheless made from ABS, albeit of different formulations (the plastic formulations have since changed due to regulatory requirements).<ref>Correspondence with Signature Plastics, 2015-10-02</ref> Older [[Cherry catalogues]] show that in 1982, the tall [[Cherry M7]] and [[Cherry M9]] keycaps were made of double-shot Tenite, while their other double-shot keycaps were all ABS. ABS is typically chosen because most other plastics shrink too much in the moulding process.{{citation needed}} Modern ABS however lacks the desired wear resistance, leading to keycaps that develop shine too readily. However, PBT double-shot keycaps are now produced by both [[Vortex]] and [[Tai-Hao]].
Summary:
Please note that all contributions to Deskthority Wiki may be edited, altered, or removed by other contributors. If you do not want your writing to be edited mercilessly, then do not submit it here.
You are also promising us that you wrote this yourself, or copied it from a public domain or similar free resource (see
Project:Copyrights
for details).
Do not submit copyrighted work without permission!
Cancel
Editing help
(opens in new window)
Navigation menu
Page actions
Page
Discussion
Read
Edit
Edit source
History
Page actions
Page
Discussion
More
Tools
Personal tools
Not logged in
Talk
Contributions
Create account
Log in
Navigation
Main page
Deskthority forum
Support Deskthority
Search
Main categories
Guides
Keyboards
Keyboard switches
Keycaps
Keyboard modding
Pointing devices
Brands & companies
Group buys
Other topics
Wiki info & links
Recent changes
Random page
All pages
Deskthority wiki help
MediaWiki help
Tools
What links here
Related changes
Special pages
Page information